{"id":9070,"date":"2018-10-11T12:08:40","date_gmt":"2018-10-11T09:08:40","guid":{"rendered":"https:\/\/valve.tr\/control-valves\/"},"modified":"2025-05-12T16:37:28","modified_gmt":"2025-05-12T13:37:28","slug":"control-valves","status":"publish","type":"page","link":"https:\/\/valve.tr\/en\/control-valves\/","title":{"rendered":"Control Valves"},"content":{"rendered":"[vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_spacing=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” column_link_target=”_self” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”2\/3″ tablet_width_inherit=”default” tablet_text_alignment=”default” phone_text_alignment=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]\n

DIN Control Valves<\/h3>\n\n\n\n\n\n\n\n\n
Materials :<\/td>\nSteel, Stainless Steel, Bronze, Monel, Hastelloy, Duplex, Super Duplex, Other Materials<\/td>\n<\/tr>\n
Connection :<\/td>\nFlanged, Welded<\/td>\n<\/tr>\n
Drive Unit :<\/td>\nPneumatic, Electric, Hydraulic<\/td>\n<\/tr>\n
Temperature :<\/td>\n(-200)-(+550\u00b0C)<\/td>\n<\/tr>\n
Nominal Diameter :<\/td>\nDN 15-DN 2200<\/td>\n<\/tr>\n
Nominal Pressure :<\/td>\nPN 16 – PN 630<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

<\/h3>\n

ANSI Control Valves<\/h3>\n\n\n\n\n\n\n\n\n
\n

Ingredients :<\/p>\n<\/td>\n

Steel, Stainless Steel, Monel, Hastelloy, Duplex, Super Duplex <\/span><\/td>\n<\/tr>\n
\n

Connection :<\/p>\n<\/td>\n

Flanged, Welded<\/span><\/td>\n<\/tr>\n
\n

Drive Unit :<\/p>\n<\/td>\n

Electric, Pneumatic, Hydraulic<\/span><\/td>\n<\/tr>\n
\n

Temperature :<\/p>\n<\/td>\n

(-200 \u00b0C) – (+550 \u00b0C)<\/span><\/td>\n<\/tr>\n
\n

Nominal Diameter :<\/p>\n<\/td>\n

1\/2″ – 56″<\/span><\/td>\n<\/tr>\n
\n

Rated Pressure:<\/p>\n<\/td>\n

Class 150 – 4500<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n[\/vc_column_text][\/vc_column][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_spacing=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” column_link_target=”_self” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/3″ tablet_width_inherit=”default” tablet_text_alignment=”default” phone_text_alignment=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][image_with_animation image_url=”7608″ animation=”Fade In” hover_animation=”none” alignment=”” border_radius=”none” box_shadow=”none” image_loading=”default” max_width=”100%” max_width_mobile=”default”][\/vc_column][\/vc_row][vc_row type=”in_container” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” scene_position=”center” text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_spacing=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” column_link_target=”_self” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” tablet_text_alignment=”default” phone_text_alignment=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]\n

What is a Control Valve?<\/h2>\n

A control valve is a device used in industrial systems to control the flow, pressure, temperature or level of fluids (gas, liquid or steam). These valves are usually equipped with actuators that operate automatically and act according to a signal from a controller. Control valves ensure efficient and safe operation of systems and are an essential part of industrial processes. <\/p>\n

What is a pressure control valve?<\/h2>\n

A pressure control valve is a special type of valve designed to maintain and control the pressure in a system at a given level. By sensing fluctuations in the pressure level, these valves adjust the amount of fluid and ensure stable operation of the system. Pressure control valves are commonly used in hydraulic, pneumatic and gas systems and are activated in the event of overpressure, both protecting equipment and increasing safety. They perform the task of stabilizing pressure by relieving excess pressure in the system or limiting the amount of flow. <\/p>\n

These valves are used in a wide range of applications, from industrial processes to power plants, oil and gas plants to water systems. Pressure control valves are designed in different types to adapt to various applications; for example, safety valves release excess pressure, while relief valves reduce the inlet pressure to the desired level. Thanks to these features, they both increase the efficiency of systems and reduce maintenance costs by extending the life of the equipment. <\/p>\n

Working Principles of Control Valves<\/h2>\n

The operating principle of control valves is based on the management of the fluid (gas, liquid or vapor) in the system by a control device to keep it at the desired values. The system continuously monitors parameters such as pressure, temperature and flow rate with the help of sensors. This data is transmitted to the controller, which analyzes the deviation of these parameters with respect to the setpoint. The controller then regulates the rate at which the valve opens or closes by sending a signal to the actuator. This movement of the valve keeps the flow rate and pressure of the fluid at the desired level. This ensures the stability of the system and makes it possible to operate in accordance with the specified process requirements. <\/p>\n

Actuators used in control valves are an important component that performs the opening and closing movement of the valve. Pneumatic actuators work with compressed air, electric actuators work with electrical energy and hydraulic actuators work with liquid pressure. Each type of actuator offers advantages depending on the application. For example, pneumatic actuators are characterized by their fast response time, while electric actuators are preferred for their precise control capabilities. The flow characteristics of the valve (quick open, linear, equal percentage, etc.) are determined according to the needs of the system and this feature increases the accuracy of the valve in flow control. <\/p>\n

Actuators used in control valves are an important component that performs the opening and closing movement of the valve. Pneumatic actuators work with compressed air, electric actuators work with electrical energy and hydraulic actuators work with liquid pressure. Each type of actuator offers advantages depending on the application. For example, pneumatic actuators are characterized by their fast response time, while electric actuators are preferred for their precise control capabilities. The flow characteristics of the valve (quick open, linear, equal percentage, etc.) are determined according to the needs of the system and this feature increases the accuracy of the valve in flow control. <\/p>\n

Main Parts of Control Valves<\/h2>\n

A control valve (CV) is a complex piece of equipment used to regulate the flow, pressure and other parameters of fluids in a system. In order for the CV to function correctly and efficiently, it has several main components that complement each other. Each component plays a critical role to ensure the functionality of the valve and its compatibility with the system. <\/p>\n

    \n
  1. Valve Body:<\/strong>
    \nThe valve body is the main component through which the fluid passes and is controlled. The body design may vary depending on the type of valve; for example, there are types such as globe, butterfly or ball valves. The body regulates the passage of the fluid and also forms a barrier between the external medium and the fluid. The body material is usually selected according to the type of fluid and the operating conditions of the system (e.g. stainless steel, cast iron or bronze). <\/li>\n
  2. Actuator (Actuator):<\/strong>
    \nActuator is the mechanism that provides the movement of the valve. Actuators, which can operate pneumatically, electrically or hydraulically, perform the opening and closing movements of the valve according to the signals from the control device. The actuator’s sensitivity and response time directly affect the overall performance of the control valve. <\/li>\n
  3. Positioner:<\/strong>
    \nThe positioner acts as an interface between the actuator and the controller. It receives the signal from the controller and allows the actuator to move the valve to the correct position. The positioner increases control precision by guaranteeing that the valve reaches the desired opening level. Digital positioners are generally preferred in modern systems. <\/li>\n
  4. Connectors and Mounting Elements:<\/strong>
    \nThe control valve is equipped with special fasteners to connect it to other components of the system. Connectors such as flanges, screws or welded connections facilitate the assembly of the valve and ensure the integrity of the system. <\/li>\n
  5. Sealing Elements (Seals):<\/strong>
    \nSealing elements are used to prevent leakage of fluid and to ensure the safety of the system. These elements both prevent leakage and minimize fluid losses by closing the gaps between the valve body and moving parts. The material of the sealing elements is selected in accordance with the properties of the fluid in the system and the operating temperature. <\/li>\n
  6. Trim Components:<\/strong>
    \nTrim components are internal components that directly affect the flow control performance of the valve. These include the valve disk, flapper, springs and internal guides. The material of the trim parts is selected to resist wear, corrosion and high pressures. <\/li>\n<\/ol>\n

    These main parts of the control valve ensure that the system operates correctly, safely and energy efficiently. The harmonious operation of each part maximizes the performance of the control valve and ensures reliability in industrial applications.<\/p>\n

    Advantages of Using Control Valves<\/h2>\n

    Control valves are important components used to precisely regulate the flow, pressure and temperature of fluids in industrial systems. The use of these valves enables safer, more efficient and stable management of processes. The key benefits of control valves are critical to both improving system performance and reducing operational costs. <\/p>\n

      \n
    1. Process Control and Precision:<\/strong>
      \nControl valves enable precise management of processes by keeping the flow rate and pressure of fluids at the desired level. Especially in the chemical, petrochemical and energy industries, it is of great importance that processes are stable. Control valves react quickly to sudden fluctuations, stably optimizing system parameters. <\/li>\n
    2. Energy Efficiency:<\/strong>
      \nControl valves ensure that only as much energy is consumed in the system as is needed. They contribute to energy savings by preventing unnecessary overflow of fluids or loss of pressure. This reduces both energy costs and environmental impact. <\/li>\n
    3. Equipment Protection and Long Life:<\/strong>
      \nControl valves prevent damage to other equipment by preventing sudden pressure changes and overloads in the system. In this way, the lifetime of the equipment in the plants is extended and maintenance costs are significantly reduced. <\/li>\n
    4. Ensuring Safety:<\/strong>
      \nFluids in processes can often have high temperature, pressure or toxic properties. Control valves manage these risky situations, improving personnel safety and minimizing operational risks. Especially in systems handling hazardous materials, control valves play a critical role in safety. <\/li>\n
    5. Harmony with Automation:<\/strong>
      \nModern control valves can be easily integrated with automation systems. These valves, which can work with digital control devices and positioners, minimize human intervention and allow the system to be managed automatically. This makes it possible to operate processes more efficiently, faster and error-free. <\/li>\n
    6. Flexibility and Diverse Applications:<\/strong>
      \nControl valves can be customized for different fluid types (liquid, gas, steam) and system conditions. They can be used in a wide range of applications such as power plants, chemical plants, water treatment systems, food production facilities. This flexibility makes control valves an indispensable component in many areas of industry. <\/li>\n<\/ol>\n

      All these advantages of control valves increase the efficiency of industrial systems, providing a more sustainable and safe operating environment. It also makes a significant contribution to reducing production costs and increasing competitiveness by optimizing processes. [\/vc_column_text][\/vc_column][\/vc_row][vc_row type=”full_width_background” full_screen_row_position=”middle” column_margin=”default” column_direction=”default” column_direction_tablet=”default” column_direction_phone=”default” bg_color=”#f7f7f7″ scene_position=”center” top_padding=”100″ bottom_padding=”100″ text_color=”dark” text_align=”left” row_border_radius=”none” row_border_radius_applies=”bg” overlay_strength=”0.3″ gradient_direction=”left_to_right” shape_divider_position=”bottom” bg_image_animation=”none”][vc_column column_padding=”no-extra-padding” column_padding_tablet=”inherit” column_padding_phone=”inherit” column_padding_position=”all” column_element_spacing=”default” background_color_opacity=”1″ background_hover_color_opacity=”1″ column_shadow=”none” column_border_radius=”none” column_link_target=”_self” gradient_direction=”left_to_right” overlay_strength=”0.3″ width=”1\/1″ tablet_width_inherit=”default” tablet_text_alignment=”default” phone_text_alignment=”default” bg_image_animation=”none” border_type=”simple” column_border_width=”none” column_border_style=”solid”][vc_column_text]\n

      Frequently Asked Questions<\/h2>\n[\/vc_column_text][toggles style=”minimal”][toggle color=”Default” title=”What is a Control Valve?”][vc_column_text]A control valve is an automatic device used in industrial systems to precisely control the flow, pressure, temperature or level of fluids. It is guided by a controller according to the data received from sensors, ensuring that the system operates stably and efficiently.[\/vc_column_text][\/toggle][toggle color=”Default” title=”Where are Control Valves used?”][vc_column_text]Control valves are used in many industrial areas such as power plants, chemical and petrochemical plants, water treatment systems, food production facilities and the mining industry. They regulate the pressure, flow and temperature of fluids, ensuring that these systems operate safely and efficiently.[\/vc_column_text][\/toggle][toggle color=”Default” title=”What are the types of Control Valves?”][vc_column_text]Control valve types are classified according to their movement characteristics and actuator types. According to their motion characteristics, there are linear motion (globe, diaphragm valves) and rotary motion (butterfly, ball valves) valves, while according to the actuator type, they are grouped as pneumatic, electric and hydraulic controlled valves.[\/vc_column_text][\/toggle][toggle color=”Default” title=”Why should I choose the Control Valve?”][vc_column_text]Control valves ensure efficient and safe operation of processes by precisely regulating the flow, pressure and temperature of fluids in systems. They offer a reliable and economical solution in industrial processes thanks to their advantages such as energy saving, equipment life extension and integration with automation systems.
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